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The Cost of Corrosion
Rust can be an ugly sight. But when it comes to the industries that rely on non-corroded metal to run, rust can also lead to some nasty consequences that aren’t always quite so visible: lack of productivity, accidents, and a significant financial loss. Companies are leaching billions of dollars out of their business each year
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Corrosion Solutions for Hydrostatic Testing
Hydrostatic testing of pressure vessels, such as pipes, heat exchangers, storage tanks, and ship voids, is essential for verifying the integrity of these components post-production and during use. This process demonstrates that the equipment can handle operational pressures safely, identifying any potential weak points needing repair. The procedure typically involves raising the internal pressure above
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Enhance Your Part Cleaning With the Use of ZERUST® Products
Part cleaning is an essential step in the manufacturing process, as precision metal parts typically have oils, greases, and other lubricants on the surface after the part is manufactured. These residues can prevent the adhesion of coatings and paints and accelerate corrosion if not properly removed. Manufacturers understand the importance of delivering clean parts in
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ZERUST® VCI Film Additives & Custom Options
ZERUST®/EXCOR® (Vapor or Volatile Corrosion Inhibitor) VCI film, poly bags, and tubing are produced using a process known as blown film extrusion. The polyethylene is melted and extruded into sheeting which is then slit, folded, or sealed to the desired size and dimensions. With ZERUST’s vast manufacturing network, we have over 100 extrusion lines in
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6 Straight Forward Steps to Get Rust Under Control
Opening up a container to discover corrosion on metal items is frustrating. It often means lost time, missed deadlines, and unhappy people in your supply chain. The loss or rework of the corroded items plus the impact on business all total up to a significant cost. Corrosion can be complicated and may be caused by
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5 Best Practices for VCI Packaging Storage
Do you currently use Volatile Corrosion Inhibitor (VCI) packaging to protect metals from corrosion? Are you wondering about the best way to store VCI packaging, such as rolls of poly sheeting and VCI gusset bags, before use? Since VCI products are designed to diffuse their protective chemistry into open spaces, the key to preserving their effectiveness
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RP Oils or VCIs: Which Protection Method is Best for Me?
When considering corrosion protection methods, plenty of options are available. The two methods most used for protecting metals during the manufacturing processes of shipment and storage are corrosion inhibitor liquids and VCI (volatile corrosion inhibitor) packaging products. Corrosion inhibitor liquids, also known as “Rust Preventatives” (RPs) or oils, are available in a wide range of
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Is There a Rust Season or is it Open Season for Rust?
When you mention the words “rust season” to someone in the metalworking industry, you may get a dry smile. Their immediate answer is typically summer, when high heat and humidity create the perfect conditions for corrosion. Unfortunately, that answer is usually quickly followed by reasons why their metals can corrode the rest of the year.
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What Does Corrosion Really Cost You and The Environment?
April was Earth Month, but did you know Corrosion Awareness Day also occurred during April? While this date isn’t as well-known, preventing corrosion is a crucial way to help the environment and conserve natural resources. Corrosion affects you, whether you are a civil engineer overseeing infrastructure, a quality-control manager at a metalworking facility, or have
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What is the Difference Between VCI Shrink and VCI Stretch Wrap?
Often people interchange the product names VCI Shrink Film and VCI Stretch Wrap, but they are two distinct packaging films. Both Vapor Corrosion Inhibitor (VCI) protection-infused films possess different mechanical properties. Vapor Corrosion Inhibitor (VCI) stretch film VCI stretch film tightly bundles items such as pallets. It’s similar to plastic wrap and has a sticky quality