VCI Heat Exchangers: Comprehensive Corrosion Protection Solutions

Heat exchangers are critical components in a variety of industrial applications, where they play a vital role in transferring heat between fluids to regulate temperatures and enhance system efficiency. However, these systems often operate in harsh environments that make them vulnerable to corrosion, which can significantly reduce their lifespan and performance. This is where ZERUST® VCI Heat Exchanger solutions come into play, offering advanced protection to prevent corrosion and ensure that these essential components remain in optimal condition throughout their lifecycle.

Corrosion in heat exchangers can manifest in various forms, such as uniform corrosion, pitting, crevice corrosion, and galvanic corrosion. These issues not only compromise the structural integrity of the heat exchangers but also lead to increased operational costs due to unplanned maintenance and downtime. ZERUST®/EXCOR® provides a comprehensive range of Vapor Corrosion Inhibitor (VCI) solutions that are specifically designed to protect heat exchangers from these corrosive threats, ensuring reliable and long-lasting performance.

ZERUST® Corrosion Solutions for the Heat Exchanger Industry Brochure

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ZERUST® provides a comprehensive range of corrosion-inhibiting products that offer safe, reliable, and cost-effective protection for heat exchangers. These solutions cater to various needs, whether for outdoor storage, indoor protection, hydrostatic testing, or rust removal. Each product is designed to address the specific challenges of corrosion in heat exchangers, ensuring your equipment is protected throughout its lifecycle.

ZERUST® ICT®510-OPS Outdoor Preservation VCI Shrink Film
The ICT®510-OPS Outdoor Preservation VCI Shrink Film is an 8-mil, high-strength shrink film designed to offer superior protection for large heat exchangers stored outdoors. This durable film, infused with ZERUST® VCI technology and UV stabilizers, tightly conforms to the shape of the heat exchanger, sealing out moisture, dust, and contaminants. The VCI molecules create a protective layer on all metal surfaces, including hard-to-reach areas, ensuring comprehensive corrosion protection during long-term storage or transportation.

ZERUST® ICT®510-C VCI Film
The ICT®510-C VCI Film provides versatile and cost-effective corrosion protection for heat exchangers during shipping and indoor storage. Available in various sizes and formulations, this film is tailored to protect different metals, including ferrous, non-ferrous, and multimetal components. The film works by diffusing VCI molecules that form a protective barrier on exposed metal surfaces, preventing corrosion during long-term storage.

ZERUST® AxxaVis™ HST-10
Designed for use during hydrostatic testing, AxxaVis™ HST-10 is a water-soluble additive that protects heat exchangers from rust and corrosion introduced by water and contaminants during testing. This additive deactivates ionic contaminants in the water, preventing them from reacting with the metal surfaces and reducing the risk of corrosion. AxxaVis™ HST-10 is environmentally friendly and can often be reused, making it a cost-effective solution for hydrostatic testing.

ZERUST® Axxanol™ Spray-G
Axxanol™ Spray-G offers robust corrosion protection in an easy-to-apply spray form, ideal for heat exchangers exposed to harsh conditions. This sprayable grease forms a thick barrier on metal surfaces, shielding them from moisture and corrosive elements. It provides long-term protection and can be easily removed when the equipment is ready for use. Axxanol™ Spray-G complies with environmental safety standards, ensuring safe use in industrial settings.

ZERUST® AxxaClean™ Rust Removers
The AxxaClean™ line of rust removers is designed to effectively clean and restore heat exchangers affected by rust and corrosion. With solutions ranging from mild to severe rust removal, AxxaClean™ products penetrate deep into metal surfaces, ensuring thorough rust removal and preparation for further protection with ZERUST® VCI films.

Ease of Use: ZERUST® VCI products are simple to use, requiring no specialized equipment or labor, which makes them cost-effective.
Environmentally Friendly: ZERUST® products are safe for the environment, compliant with regulations, and do not release harmful substances.
Reusability: Many ZERUST® products can be reused, offering a sustainable solution compared to traditional coatings.
Protection in Enclosed Spaces: ZERUST® Vapor Corrosion Inhibitor Technology (VCI) provides effective corrosion protection in enclosed spaces, where traditional methods may not reach.
Cost-Effective: ZERUST® solutions reduce the need for frequent reapplication and maintenance, lowering overall costs for long-term protection.

By implementing ZERUST® VCI Heat Exchanger solutions, you can extend the service life of your equipment, minimize downtime, and ensure consistent operational performance. Trust ZERUST® to safeguard your assets from the damaging effects of corrosion, allowing you to focus on maintaining efficiency and productivity across your industrial processes.