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Wind turbines utilizing ZERUST Vapor Capsules for corrosion prevention in electrical enclosures.
  • Wind turbines utilizing ZERUST Vapor Capsules for corrosion prevention in electrical enclosures.
  • Solar power panels protected by Spray-G rust preventative grease to prevent corrosion.
  • Power plant using ZERUST corrosion prevention solutions for long-term protection.
  • Power plant using ZERUST VCI technology to protect metal equipment from corrosion.

ZERUST® VCI Solutions for Corrosion Prevention at Power Plants

Power plants operate in some of the most demanding environments, where equipment is exposed to extreme temperatures, high humidity, fluctuating weather conditions, and corrosive chemicals. As a result, these factors contribute to the rapid degradation of critical components, leading to costly downtime, reduced efficiency, and safety hazards. Moreover, corrosion affects all types of power generation facilities, including biomass energy plants, hydroelectric power plants, solar power systems, geothermal plants, and wind farms. To address these challenges, ZERUST® provides advanced Vapor Corrosion Inhibitor (VCI) solutions that are specifically designed to protect essential power generation equipment and extend its lifespan.

Ensuring corrosion prevention at power plants is crucial for maintaining optimal performance and avoiding unplanned maintenance. With ZERUST® corrosion protection solutions, power generation facilities can safeguard their equipment, reduce maintenance costs, and enhance operational reliability. Contact ZERUST®/EXCOR® today to implement a customized corrosion prevention strategy for your facility.

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Comprehensive Corrosion Prevention at Power Plants

ZERUST® offers a full range of corrosion prevention products tailored to the unique challenges faced by power plants. Whether protecting large industrial machinery, metal structures, pipelines, or sensitive electrical components, ZERUST® VCI technology delivers long-lasting protection to ensure efficiency and durability.

Highlighted ZERUST® Products for Corrosion Prevention at Power Plants

Axxanol 707C
Axxanol™ 707C VCI Oil Additive

Axxanol™ 707C is a vapor-phase corrosion inhibitor (VCI) oil additive designed to protect internal surfaces within closed systems, such as gearboxes, hydraulic systems, and engines.

  • Protection: Provides up to 2 years‡ of corrosion protection in lubricated, enclosed spaces.
  • Applications: Ideal for hydroelectric turbines, wind turbine gearboxes, and biomass facility hydraulic systems to prevent corrosion during downtime.
  • Removal: No removal required—compatible with gearbox and hydraulic oils when used as directed.
Display of ZERUST Vapor Capsule series for various protection scopes
ZERUST® Vapor Capsules

Vapor Capsules are compact and effective VCI diffusers that provide corrosion protection in enclosed spaces such as electrical control panels and cabinets.

  • Protection: Protects enclosed electronics and metal components for up to 2 years‡ (depending on the model).
  • Applications: Used in solar power battery enclosures, wind turbine control systems, and geothermal power plant electrical cabinets to prevent moisture-induced corrosion.
  • Installation: Easy peel-and-stick application for hassle-free integration.
Axxanol Z-Maxx
Axxanol™ Z-Maxx Series

Axxanol™ Z-Maxx is a high-performance anti-corrosion grease designed to protect exposed metal components from rust in extreme environments.

  • Protection: Offers up to 1 year‡ of outdoor protection and 3 years‡ indoors.
  • Applications: Applied to wind turbine bearing housings, biomass energy facility boilers, and hydroelectric dam structural components.
  • Removal: Easily removed using ZERUST® AxxaWash™ or solvent cleaners.
Axxanol Spray-G
ZERUST® Axxanol™ Spray-G

Axxanol™ Spray-G is a sprayable rust preventative grease, ideal for hard-to-reach areas on power plant equipment.

  • Protection: Provides up to 1 year‡ outdoors and 2 years‡ indoors.
  • Applications: Used on solar power mounting hardware, geothermal turbines, and steam plant piping systems to prevent corrosion.
  • Removal: Easily removed with ZERUST® AxxaWash™, alkaline, or solvent cleaners.
Wind turbine component wrapped in ZERUST ICT510-C VCI Film for corrosion protection.
ICT®510-C VCI Film

ICT®510-C VCI Film is a cost-effective corrosion prevention solution used for packaging and protecting metal components during storage and transportation.

  • Protection: Releases odorless, non-toxic VCI molecules that create a protective barrier on metal surfaces.
  • Applications: Used by wind turbine manufacturers to wrap components during transit and protect spare parts in biomass energy storage.
  • Removal: Once removed, the VCI dissipates, allowing for immediate use or processing.
Geothermal turbine components wrapped in ICT510-OPS Outdoor Preservation Film.
ZERUST® ICT®510-OPS Outdoor Preservation VCI Shrink Film

ICT®510-OPS is a high-strength VCI shrink film designed to provide long-term outdoor corrosion protection.

  • Protection: Offers up to 3 years‡ of UV and corrosion resistance.
  • Applications: Used to wrap geothermal turbines, hydroelectric penstocks, and wind farm infrastructure for extended outdoor storage.
  • Installation: Heat-shrunk to conform tightly around equipment, sealing out moisture and contaminants.
Technician using ZERUST rust remover on a corroded hydroelectric turbine.
AxxaClean™ Rust Removers

AxxaClean™ rust removers effectively restore corroded metal surfaces, eliminating rust and oxidation buildup.

  • Protection: Removes rust and prepares metal for protective coatings or further processing.
  • Applications: Used for biomass facility heat exchangers, hydroelectric turbine rotors, and steam plant piping systems.
  • Removal: Rinse with ZERUST® AxxaVis™ HST-10 solution for optimal performance.
Biomass energy heat exchanger protected with HST-10 after hydrostatic testing.
AxxaVis™ HST-10 Hydrostatic Testing Additive

AxxaVis™ HST-10 is a hydrostatic testing corrosion inhibitor additive that prevents internal corrosion during hydrostatic pressure testing, protecting pipelines and heat exchangers.

  • Protection: Neutralizes contaminants and prevents rust in high-pressure systems.
  • Applications: Used in geothermal plant well casings, biomass energy pipelines, and steam turbine condensers.
  • Removal: Does not require removal, as it is designed for hydrostatic testing applications.

Benefits of ZERUST® Products for Corrosion Prevention at Power Plants

ZERUST® solutions provide reliable, long-term corrosion prevention at power plants, offering numerous benefits:

  • Extended Equipment Lifespan: Protects turbines, pipelines, gearboxes, and structural components, ensuring years of reliable performance.
  • Reduced Maintenance Costs: Minimizes unplanned downtime and costly repairs, keeping power plants running efficiently.
  • Enhanced Operational Reliability: Prevents moisture damage and rust-related failures in control systems and electrical enclosures, which helps maintain consistent performance.
  • Versatile Protection: Suitable for biomass, hydroelectric, solar, geothermal, and wind power plants, so it effectively protects various metal types and components.
  • Eco-Friendly & Compliant: ZERUST® products meet global environmental regulations, including RoHS and REACH compliance, ensuring sustainable solutions.
  • Easy to Apply & Remove: Sprayable coatings, VCI packaging, and vapor capsules allow for quick and hassle-free protection.
  • Effective in Harsh Conditions: Works in extreme temperatures, high humidity, salt-laden air, and corrosive chemical environments.
  • Corrosion Recovery Solutions: AxxaClean™ rust removers restore corroded equipment, which extends usability and reduces replacement costs.

Related Products

ZERUST® Axxanol™ 707C

ZERUST® Axxanol™ 707C

Axxanol™ 707C VCI oil additive is a vapor-phase-only corrosion inhibitor concentrate specially designed for use with lubricating oils. Furthermore, It provides corrosion protection of metal surfaces within the void spaces of closed systems, such as internal combustion engines, transmissions, gearboxes, hydraulic systems, or other sealed, lubricated systems.

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ZERUST® Vapor Capsules

ZERUST® Vapor Capsules

Vapor Capsules are portable VCI emitter diffusers containing proven ZERUST® Vapor Corrosion Inhibitors (VCI). They protect metals in hard-to-reach areas of control panels, electrical cabinets, or other enclosed spaces from corrosion, even when they are in operation. Additionally, use these VCI emitter diffusers as a supplement to other ZERUST® VCI packaging products for added protection.

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ZERUST® Axxanol™ Z-Maxx Series

ZERUST® Axxanol™ Z-Maxx Series

Axxanol™ Z-Maxx Anti-Corrosion Grease Series consists of two products, Axxanol™ Z-Maxx and Z-Maxx LV. Z-Maxx is a thick NLGI 2 grease and is also offered as a lower viscosity (LV) NLGI 0 grease that is designed for spreadability and light lubrication properties.

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ZERUST® Axxanol™ Spray-G

ZERUST® Axxanol™ Spray-G

Axxanol™ Spray-G is a sprayable rust preventative grease that provides the protection of a grease in the convenience of a sprayable form. It’s designed to protect metal parts, equipment, and assemblies during long-term indoor and outdoor storage and challenging overseas shipping applications where a removable coating is essential.

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