Who?
What?
Corrosion management for cast parts
Why?
Reduce rust problems on contaminated parts that cannot be oiled
How?
Switched to ZERUST® ActivPak® with ZERUST® VCI Film packaging, eliminating corrosion on rust-prone parts
ZERUST® ActivPak® Provides Automotive Corrosion Protection in Challenging Production and Shipping Environments
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Export Shipment -
Inventory Storage -
Long Term Storage -
Work In Progress
Problem
A large US auto manufacturer was plagued by corroded auto parts arriving at assembly facilities. The parts had to be packed hot to add to the challenge, which created condensation. In addition, the manufacturer could not use oils, and the parts had a storage period prior to use. The ZERUST® team of corrosion technicians was invited to diagnose the problem and create a packaging solution.
Automotive Corrosion Protection Solution
ZERUST® engineers discovered that contaminants from the casting process were on the parts. ZERUST® recommended using sturdy reusable totes instead of wooden pallets lined with ZERUST® VCI poly bags. To combat contaminants and flash-corrosion, ZERUST® ActivPak® VCI diffuser packets were dispersed throughout the container. This packaging system provided immediate and long-term corrosion protection. The new packaging design solved corrosion issues and significantly reduced costs associated with rework and scrap.
Automotive parts protected from rust & corrosion
2 Years‡
Amount saved
Over $100,000 saved in rework and scrap costs!
Customer Satisfaction
100%
Results
The customer has been delighted with their corrosion-free results and now relies on ZERUST® for all their work-in-process, storage, and shipping VCI needs for their facilities across the US. Contact a ZERUST® Representative for a comprehensive corrosion management solution most effective for your metal assets.
Saved Over $100,000 in rework and scrap costs
More Case Studies
Related Products
ActivPak® is a versatile and powerful fast-acting VCI sachet designed to address flash rust and corrosion concerns in demanding scenarios, including overseas shipping and polluted factory environments.
ActivPak®(LS) Flash Corrosion VCI Emitters offer fast-acting corrosion protection in challenging conditions, such as factories, marine environments, waste treatment facilities, and power plants.
ICT® VCI Poly Bags provide convenient and proven protection against corrosion damage for metals in shipping and storage. In addition, they are available in ferrous, non-ferrous, anti-tarnish, and multimetal protection types and various zipper, flat, and gusseted sizes.
ICT®510-C Ferrous VCI Film provides cost-effective and targeted protection against rust damage for ferrous metals, such as steel, iron, and cast iron in shipping, storage, and work-in-progress.
